Plastic recycling extruders

Bausano manufactures a range of Plastic Recycling Extruders suitable for many applications, from construction items to medical devices.

Plastics represent one of the main components of solid waste in the world. Through an Extrusion line, starting from a waste/scraps it is possible to produce a new recycled raw material with high technical properties, or also a similar quality product. In the plastic recycling industry, the use of twin screw extruders is becoming increasingly important, but as well single-screw extruders can be the right choice. The choice depends on the material to be recycled and its nature.

To address the challenges that plastic processors have to deal with, Bausano specialized in the extrusion of recycled plastics, precisely Polyolefins (HDPE, LDPE, PP) and PVC.

Recycling Extruders range

The MD Twin Screw Extruder Series and the E-GO R Single Screw Extruder Series are the entirely new recycling and pelletizing system with optimized L/D ratio, filtering ahead of vacuum degassing, specially suit to the waste plastics such as high contaminated and heavily printed recycling and pelletizing.

E-GO R for Recycling

The power and elegance of our single screw extruder applied to the recovery of scrap materials for recycling purpose.

E-GO R Polyolefin Recycling

twin screw extruders for PVC regranulation

MD Twin Screw Extruder for Regranulation

The quality of our MD Twin screw extruder series applied to the regranulation of PVC. Tradition and innovation united for the recovery of production and post-consumer waste

MD EXTRUDER FOR REGRANULATION

Innovation, step by step

SMART TECHNOLOGY FOR EFFICIENT PRODUCTION

Multidrive System

A revolutionary solution, which offers better performance, reduces the risk of failure due to excessive stress on the mechanical parts and guarantees greater durability than traditional single-motor systems. Bausano twin-screw extruders are equipped with the innovative patented MULTIDRIVE 4x2 drive system, designed and produced to eliminate torsional stress on the control shafts and split stress and transmitted torque.

Smart Energy System

The barrel is heated without contact by means of an alternating electromagnetic ﬁeld: a faster and more efficient method, which guarantees top performance, reducing component wear and energy consumption up to 35%. Bausano Smart Energy System is designed for the optimisation of production processes with a view to sustainable development, respecting people and the environment.

Intelligent Automation 5.0

Designed to monitoring of the entire system, this control system measures all energy flows, allowing you to verify consumption with absolute precision, at any time of the production cycle. Simple, safe and precise monitoring thanks to the new and powerful PLC with 15 or 21 inch capacitive multitouch panoramic screen.

Frequently asked questions about Plastic Recycling Extruders

How do you extrude recycled plastic?

Post-consumer and post industrial plastics are collected, sorted, than washed and grinded/crushed to have little pieces of recovered plastics, they can be feed through the hopper in the form of crushed material that will be processed with a single or twin screw, than there will be a screen changer to eliminate impurities in the material.

How do plastic extruders work?

The materials undergoes melting, processing and re-melting. The heated and processed material is pushed through a die that gives the material the desired form for example pipes or profiles. The material is heated in the barrel where the screw is.

How much does a plastic extruder cost?

The cost of a plastic extruder depends on many factors, there isn’t a standard cost. It depends on the material to be processed, on the quality of the parts of the extruders, like the screw or barrel. It can also influence the price the length of the screw, the downstream equipment or special accessories for special raw materials.

What plastic products are made by extrusion?

Through plastics extrusion is possible to produce pipes, window & door profiles, technical profiles, pellets or medical devices like medical tube.