Extruders designed to innovate the plastics industry

Complete range and tailor made solutions

Bausano extruders: innovation in every configuration

Bausano designs and manufactures extruders for plastic processing in different configurations: single screw, parallel counter rotating twin screw, co rotating twin screw and conical counter rotating twin screw. The range includes complete, standard or customised lines for the production of PVC, PP HM, PPR, HDPE, LDPE and ABS pipes and profiles. Bausano solutions are suitable for the production of drainage pipes, conduit pipes, fluid transport pipes, window profiles, technical profiles, compounds and rigid or flexible pellets. The company also develops technologies for the recycling of PVC and polyolefins, ensuring high performance and process continuity.

E-GO single screw extruders
MD parallel twin screw extruders
E-ON conical twin screw extruders
Co rotating twin screw extruders
E-GO R single screw recycling extruders
Laboratory extruders
Coextruders

GO TO EXTRUDERS

E-GO: single screw extrusion for pipes and profiles

The Bausano E-GO Series is the single screw solution dedicated to the production of pipes and technical profiles. Thanks to a custom designed screw and a compact configuration, it ensures process stability, energy efficiency and application versatility. It is suitable for the extrusion of rigid or flexible pipes, in single layer or multilayer configuration, using materials such as PVC, PE, HDPE, LDPE, PP R, ABS and PC/ABS. In profile production, E-GO enables the manufacturing of elements for windows, electrical cables, roller shutters, ducts and skirting boards, while maintaining high surface quality. With SPHERA, the Bausano platform for digital control and remote monitoring, the E-GO line integrates artificial intelligence and predictive analysis for advanced, reliable extrusion that remains constantly under control.

MD and E-ON: twin screw solutions for advanced PVC extrusion

MD parallel twin screw extruders are ideal for processing rigid PVC, even with industrial waste or recycled materials. The patented Multidrive system distributes torque across multiple points, reduces wear and ensures high performance on profiles, pipes and pellets. The E-ON range is designed for high output production of window profiles and corrugated pipes. The conical screw geometry ensures constant thrust, effective mixing and excellent surface quality, even with mineral fillers. Both series are compatible with SPHERA, the Bausano digital system for real time control and optimisation of process parameters.

E-GO R: the tailor made answer for single screw recycling

The E-GO R Series is the Bausano line dedicated to the recycling of post consumer and post industrial plastics. Designed to process rigid waste, printed films, wet or densified materials, E-GO R single screw extruders ensure high melt homogeneity thanks to an optimised screw and advanced degassing and filtration systems. Ideal for transforming LDPE, HDPE, PP and light or filled blends, they offer high hourly output even in the presence of contaminants. Compatibility with SPHERA enables digital monitoring of parameters in real time, for efficient, traceable extrusion focused on the quality of recycled pellets.

Laboratory extruders: development, testing, innovation

Compact, versatile and mobile, the MD 30 laboratory extruder is designed for testing small quantities of material, with the aim of developing formulations and scaling production recipes. Equipped with one or two feeding zones, it allows different polymers to be processed with a single dosing unit. The configuration with side probes, optimised degassing and easy cleaning access simplifies every analysis and inspection operation. Perfect for pilot tests, compatibility studies and R&D activities, it represents a strategic step between laboratory and industrial production, supporting the validation of new processes and materials.

MD and E-ON Twin Screw Extruders

MD and E-ON twin screw extruders are designed to ensure process stability, long service life of mechanical components and high energy efficiency. Developed for PVC processing, they deliver homogeneous plasticising, consistent product quality and optimised consumption, even in complex production environments. An advanced technological solution for companies that require reliability, operating continuity and measurable performance.

TWIN-SCREW EXTRUDERS

E-GO Single Screw Extruders

Powerful, compact and highly configurable, E-GO single screw extruders are developed for the efficient processing of thermoplastic polymers such as PP, PE, HDPE, LDPE, ABS and technical blends. The variable pitch screw supports uniform plasticising at low temperatures, reducing mechanical wear and energy consumption. A versatile solution for the production of high performance pipes and profiles, with consistent quality and process control.

SINGLE-SCREW EXTRUDERS

MD 30 Laboratory Extruder

Compact, versatile and designed for testing and sampling activities, the Bausano MD 30 laboratory extruder allows small quantities of material to be analysed and new formulations to be developed under controlled conditions. It is an ideal solution for pilot tests, research activities and process validation, with the aim of transferring laboratory verified production recipes to industrial scale.

LABORATORY EXTRUDER

Single screw extruders for PO recycling

Compact, versatile and developed for recycling, E-GO R single screw extruders ensure high performance in the processing of post industrial and post consumer waste, printed films, densified materials and contaminated plastics. Thanks to optimised screw geometry, effective degassing and advanced filtration systems, they deliver stable, homogeneous output suitable for the production of high quality recycled pellets.

E-GO R FOR RECYCLING

Twin screw extruders for PVC regranulation

MD twin screw extruders are designed for the regranulation of rigid and plasticised PVC, including industrial waste from pipes, profiles and technical components. Thanks to high mixing screw geometry, the Multidrive system and accurate temperature control, they ensure melt stability, efficient material recovery and constant output quality, even with contaminated, additive filled or mineral filled plastics.

MD EXTRUDER FOR REGRANULATION

Coextruders

Bausano coextruders are modularly configurable and can be integrated with parallel or conical main extruders. They offer maximum flexibility for complex applications, such as functional coatings, aesthetic layers and high performance barriers. Used in the production of pipes with coloured stripes, multicomponent profiles and piggyback solutions, they ensure precision, material compatibility and continuity in the coextrusion process.

CO-EXTRUDERS

Do you have any questions?

Rely on the Bausano team for personalised consulting and discover the most efficient solutions for your production process.

Tailor made design

Bausano is recognised for its approach focused on technological innovation. Each solution is the result of design developed with attention to every detail, with the aim of maximising the efficiency of production processes and ensuring reliability and operating continuity over time.

Scientific approach

Each system is the result of tailor made design, combining engineering know how, flow modelling and the selection of the most suitable components. The final configuration considers every production variable to ensure operating continuity, constant quality and efficiency according to the material and the finished product.

In-House Production

Each Bausano extrusion line is created entirely within the company. Screws, barrels and key components are manufactured in the mechanical workshop, ensuring consistency between design and construction. This approach guarantees control over quality and customisation, with shorter intervention times and greater operating reliability.

Made In Italy

All Bausano systems are designed and manufactured entirely in Italy, within the company’s facilities. Direct control over every production phase, from design to mechanical machining, assembly and testing, guarantees Made in Italy excellence, constant quality and attention to every technical detail.

Frequently asked questions about plastic extruders

How do plastic extruders work?

Extruders are used to work plastic polymers. The plastics undergoes melting, processing and re-melting. The resins generally come in a bead or pellet form which allows them to be used in the extrusion machinery. The plastic pellets go through a hopper which forces them into the extruder, on the screw to be processed.

What plastics can be extruded?

The most common extruded plastics are PVC, polyethylene (PE), polypropylene, acetal, acrylic, polyamides, polystyrene, acrylonitrile butadiene styrene (ABS) and polycarbonate.

How much does a plastic extruder cost?

The cost of a plastic extruder depends on many factors, there isn’t a standard cost. It depends on the material to be processed, on the quality of the parts of the extruders, like the screw or barrel. It can also influence the price the length of the screw, the downstream equipment or special accessories for special raw materials.

What is plastic extrusion machine?

Extrusion machines force or pull unformed material into alignment guides and shaped dies to produce pipes, profiles, pellets or medical devices. Extrusion is generally used in the plastics industry.

Why is plastic extrusion used?

Extrusion is a high-volume manufacturing process that helps to create standard products like pipes and profiles. Extrusion is cost-advantageous and customizable.