Virtual Experience

Predict Errors and Exceptions

In order to be able to reduce energy waste and optimize production, it is necessary to accurately know the consumption of each single phase of the process, in order to identify the weak points and malfunctions and take actions accordingly.

With the aim of providing companies with a reliable screening tool, Bausano developed Digital Extrusion Line Control, a system for monitoring the performance of the extruder and of the whole end of the line. A highly innovative technology that meets the most recent vertical integration requirements provided for by Industry 4.0.

All parameters can be viewed in real time and it is possible to intervene at any time, even remotely, in order to manage the power of the motors, the temperature control, the definition of alarms and safety thresholds and to consult and store data and consumption statistics.

Everything is played out on the innovation and quality of the technologies used: the higher the quality and energy efficiency of these technologies, the safer and more profitable the investment for the company.

Advanced Technology

  • Motor power management

    Motor power management

  • Preventive and predictive maintenance plans

    Preventive and predictive maintenance plans

  • Thermoregulation control and management

    Thermoregulation control and management

  • Preparation of recipes and processing parameters

    Preparation of recipes and processing parameters

  • Remote control

    Remote control and assistance via mobile

  • Displaying and storaging of energy consumption

    Displaying and storaging of energy consumption

  • Setting up alarms and safety thresholds

    Setting up alarms and safety thresholds

  • Statistics

    Statistics

Efficient production planning

Innovative technologies are bound to become a model to be followed for the entire sector, designed to raise the quality standard of processes and of the final product, offering important strategic resources and new development opportunities.

  • monitor all extrusion parameters in real time also in remote mode;
  • programme the automatic synchronism for production, maintenance and diagnostics;
  • save the configuration of the memory module;
  • save the selected parameters, upon request or at preset intervals.

Monitoring Extrusion Equipment

In order to keep extrusion lines running smoothly, automated manufacturing managements systems can be used to keep an eye on all of the variables that contribute to a quality product. Software systems such allow manufacturers to monitor system performance, identify bottlenecks, and troubleshoot problems.

Digital Extruder Control 4.0 control panels allow operators to easily access any data they need about their extrusion line and solve problems fast.

Benefits on plastic Extruders

Historical Collection

  • allows extrusion systems to collect data at high speed for long term historical archiving either locally in the control panel or across plant network.
 

Graphic Charts

  • review past events with Digital Graphic Charts. Operators can see what happened in the past by looking at screens as they were a few minutes or a few shifts in the past.
 

Analytics

  • deliver key performance indicators to generate statistics to drive efficiency in the line. Analytics can be used to evaluate the effectiveness of changes to the manufacturing system.

Are you ready to Imagine the future of extrusion together?

Connected production is not an option, but a must. Only with open cooperation and the exchange of ideas and solution approaches will Industry 4.0 concepts find their way to practical solutions.

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Advanced Technology

Advanced Technology

Bausano is above all synonymous with technological innovation. We devote time and attention to the care of every slightest detail in our products, to reach the maximum efficiency and ensure reliability in the long-term.

Customisation

Customisation

The key to success of our products is customisation: from electric or electronic to mechanical components, from touchscreen monitors to appearance of elements and lines, everything is shaped around the special needs of the customer.

In-House Production

In-House Production

We do everything in-house: from component drawing to line assembly, every step is managed internally by our highly skilled staff, undergoing continuing training.

Made in italy

Made In Italy

What better guarantee than an Italian company that sells extrusion lines all over the world? The quality of our products and services is our business card.

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