Made in Italy production

Internal precision and process control for high-quality manufacturing

Total control, guaranteed quality

Bausano manufactures each extrusion line entirely at its facility in Rivarolo Canavese, Italy. A 100% in-house Made in Italy production that ensures full control over all production stages: from machining to fabrication, from assembly to final testing. This vertical integration makes it possible to optimise response times, act quickly at every stage of the process and guarantee consistently high quality standards. For the customer, this means receiving a reliable, traceable solution engineered with the care typical of Italian industrial engineering.

The Strength of Made in Italy

Bausano’s Made in Italy approach translates into a short, integrated and fully traceable supply chain, built through the selection of highly specialised Italian industrial partners. Each partner is chosen to ensure operational continuity, component reliability and technical consistency with Bausano’s production standards. This industrial structure, distributed across the national territory, enables precise control over quality, timing and design compatibility, reducing integration complexity and ensuring a rapid response to customisation, maintenance and upgrade requirements.

The advantage of design flexibility

Design flexibility allows Bausano to develop systems built around the customer’s production needs, adapting layouts, configurations and technical solutions according to processed materials, available space and process objectives. This ability to shape design around real operating conditions makes it possible to act precisely on every component, from screw geometry to the die head and cutting system, optimising performance and ensuring full compatibility with specific operating conditions. The process can also include a co-design option, involving direct collaboration with the customer during key design phases.

The Strength of Made in Italy

The advantage of design flexibility

Full process control: the strength of in-house production

In extrusion, in-house manufacturing is a key factor in ensuring full technical control over the entire process. At Bausano, every critical component, from screws to barrels and mechanical structures, is machined internally using high-precision CNC equipment, starting from carefully selected raw materials based on specific mechanical and thermal requirements. This approach ensures consistency between design and manufacturing, reduces assembly tolerances and guarantees functional repeatability across machines. In addition, direct control over each phase enables real-time monitoring of quality, technical compatibility and compliance with specifications, reducing uncertainties related to external suppliers and ensuring a more effective response in customisation and maintenance phases. The ability to operate within a structured internal supply chain becomes a concrete advantage for the customer, ensuring system reliability, performance consistency and long-term operational continuity.

Greater flexibility and adaptability

Fully in-house production ensures greater responsiveness to design variables, enabling ongoing modifications, customisation and technical adjustments without external constraints. This operational flexibility translates into the ability to respond quickly to specific requirements, changes in processed materials or new production targets.

Quality control and high standards

One of the main advantages of in-house production is the direct and continuous quality control of the product. By manufacturing components within its own facility, the company can monitor every stage of the production process, ensuring compliance with the highest dimensional and functional standards.

Reduced delivery times

Managing the entire production process internally makes it possible to optimise planning and significantly reduce overall lead times. The absence of intermediate steps involving external suppliers eliminates logistical and decision-making bottlenecks, accelerating the completion of the line and ensuring reliable delivery timelines, even for customised projects.

Single-screw and twin-screw extrusion lines production

Bausano extrusion lines are designed to operate efficiently even under the most demanding process conditions. The range includes single-screw, parallel twin-screw, conical twin-screw and co-extrusion systems, all configured according to the specific materials, applications and production targets of each customer.

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Complete solutions for different application fields

Production lines for rigid and flexible pipes: pressure, drainage, electrical, corrugated and multilayer. Solutions for technical and construction profiles: seals, frames, skirting boards, panels, window systems. Systems for granules used in moulding, extrusion and compounding, including recycling applications. Technologies dedicated to the medical sector: single- and multi-layer tubes for pharmaceutical and hospital applications. Each line is developed internally to ensure full integration between extrusion, automation and control.

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Downstream integration and end-of-line accessories

Cooling, haul-off, cutting, collection benches, winding: each downstream unit is designed to integrate seamlessly with the extrusion line and with the specifications of the final product. Modular and configurable solutions based on the application type, including granules, profiles, pipes and medical applications, ensuring operational continuity and maximum process precision.

Technology at the core of Made in Italy production

In Bausano extrusion lines, precision mechanics meets patented innovation. Extruders are engineered to operate under demanding conditions with maximum energy efficiency, thanks to proprietary technologies developed over decades of experience. Each system features a robust mechanical structure, designed to ensure long service life and consistent performance.
The careful selection of Made in Italy materials, combined with in-house manufacturing and strict quality control, ensures extended lifecycle, reduced unplanned maintenance and an optimised investment value for the customer.

Patented Technologies

Bausano has developed and globally patented advanced technological systems that represent a turning point for extrusion lines, the result of decades of applied research and industrial experience. These proprietary solutions not only improve process performance, but also enhance mechanical robustness, optimise energy efficiency and ensure significantly higher levels of reliability and thermal control compared to conventional technologies:

The Multidrive system reduces → mechanical stress on the screws by distributing the driving torque evenly and minimising peak loads. This technology increases the overall line reliability, ensuring mechanical strength and longer service life not only for the screws, but also for gears, bearings and all wear components. The result is superior operational stability over time, with reduced need for unplanned maintenance.
The induction heating system enables → precise and uniform thermal control along the entire barrel surface, significantly reducing heat losses and optimising start-up times. Compared to traditional resistive systems, this patented solution allows energy savings of up to 35%, improving overall efficiency and process sustainability. The resulting thermal stability ensures consistent product quality, even during extended production cycles.

The Multidrive system and the induction heating system have been developed by Bausano with the aim of increasing line efficiency and component durability. The Multidrive system distributes torque evenly, reducing stress on screws, shafts and gears, and extending the service life of the transmission. The induction heating system ensures precise thermal control and faster start-up times, minimising heat losses. A technological combination that ensures production reliability, reduced operating costs and long-term process continuity.

A sustainable production model

For Bausano, sustainability means responsibility at every stage of the production process. The company adopts daily practices aimed at reducing environmental impact and enhancing resources, including:

Full recycling of metal waste from machining processes
Controlled waste management and disposal in compliance with regulations
Use of selected raw materials sourced from certified suppliers

Each line is designed and built to reflect a solid, efficient and environmentally conscious production model, supported by a fully Italian supply chain and constant internal control. An industrial approach that combines technology, responsibility and long-term vision.

A starting point to define the right solution together

By filling in the form below, it is possible to describe specific technical or production requirements. The technical team will carefully evaluate the request in order to propose the most suitable extrusion line or extruder.