Tools for 4.0 Industries

Tools for 5.0 Industries

Bausano Sphera
The Digital Ecosystem for Intelligent Extrusion

BAUSANO SPHERA is the integrated platform that digitalizes and optimizes the entire lifecycle of extrusion plants. Built on a modular and scalable architecture, it combines Industrial IoT technologies, Artificial Intelligence, and advanced digital services to improve production efficiency, prevent downtime, and simplify technical management. The ecosystem is structured around three fully integrated modules:

The ecosystem is structured around three fully integrated modules:

PHAROS

is the Industrial IoT module that enables the complete digitalization of the extrusion line, offering real-time monitoring, dynamic KPI and OEE calculation, and historical data analysis for continuous performance improvement.

SCOUT

is the after-sales module for autonomous spare parts management. Through interactive 2D exploded views, it allows intuitive component selection, automatic quotation requests, and access to order history and technical documentation.

RANGER

is the predictive intelligence and digital assistance module, acting as the intelligent core of the system. It leverages machine learning algorithms to prevent failures, offers decision-making support via a conversational interface, and provides multi-device access.

BAUSANO SPHERA connects machines, data, and people, transforming extrusion into a smart, efficient process ready to meet the challenges of future industry.

Bausano SPHERA
Welcome to the new era of extrusion

Want to elevate the intelligence of your extrusion line and connect with Bausano’s digital expertise? Bausano SPHERA is the advanced ecosystem that brings you into the world of Industry 5.0.

Ask for a personalized offer and discover how Bausano SPHERA can support your production

With Pharos, Scout, and Ranger, you gain full control over performance, spare parts, and technical assistance — all in one environment.
Modular, scalable, and fully integrated, SPHERA combines real-time data, AI and smart services to improve quality, streamline operations and simplify decision-making.

Bausano Sphera

New 4.0 solution with ORQUESTRA
Prevent asset failure by analyzing production data and predicting issues before they happen:
Intelligent Diagnosis and Predictive Maintenance.

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Are you ready to Imagine the future of extrusion together?

Connected production is not an option, but a must. Only with open cooperation and the exchange of ideas and solution approaches will Industry 4.0 concepts find their way to practical solutions.

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A centralised 5.0 ecosystem

A centralised 4.0 control system

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