Conical twin screw extruders

E-ON Series: precision and flexibility for PVC profiles and pipes

E-ON
Conical twin screw extruders for
window profiles and corrugated pipes

The Bausano E-ON series of conical twin screw extruders is designed to meet the specific requirements of rigid PVC extrusion, especially for corrugated pipes and technical profiles. Thanks to an optimised screw and barrel configuration, it ensures constant thrust even with filled compounds and guarantees homogeneous melting with outputs from 50 to 400 kg/h. In profile production, screw geometry enables continuous extrusion, high quality surfaces and great reliability, even with recycled or soft materials.
Each E-ON system stands out for significant energy savings and complete technical support, offering precise management of process parameters and superior production efficiency over time. Certified Made in Italy gearboxes, advanced heating systems and digital interfaces allow each line to be adapted to the most complex production needs, ensuring high performance and operational continuity.
Each E-ON system stands out for:

Significant energy savings of up to 35%
Optimised outputs for corrugated pipes and technical profiles
Digital control of extrusion parameters through AI

Distinctive features of the E-ON Series

Induction heating
system

The induction heating system ensures precise and immediate thermal management, reducing energy consumption by up to 35% compared to traditional solutions. Uniform heat distribution accelerates start up times and guarantees greater safety and cleanliness in the production environment. Digital temperature control, combined with the absence of dispersion, enables constant performance and high efficiency extrusion, optimising management costs and the quality of the final product.

Real time monitoring with IoT and AI

The Bausano digital suite enables continuous monitoring of every production parameter and energy consumption across the entire line, collecting real time data from all devices. Thanks to interactive dashboards and an intelligent assistant based on AI, every deviation is reported and managed with immediate suggestions, while predictive maintenance anticipates anomalies and reduces machine downtime. Historical data storage enables detailed analysis and targeted interventions, improving efficiency, quality and production continuity.

Asynchronous
motors

The use of IE4 asynchronous motors guarantees the highest energy efficiency currently available on the market. Constant rotation and reduced energy dispersion ensure more stable and higher performing power transmission. In production, this means a real reduction in electricity consumption and greater line reliability, even during continuous cycles and high intensity processing, resulting in lower operating costs and consistent extrudate quality over time.

Dosing system

Bausano volumetric dosing systems guarantee a constant material flow even with high counterpressure, ensuring feeding precision and recipe repeatability, an essential quality in applications with high head pressure such as the production of small pipes, profiles and corrugated pipes. The gravimetric dosing unit, on the other hand, adjusts material weight in real time, adapting to density or flow rate variations. Both solutions ensure process stability and maximum reliability in the most demanding conditions, meeting the control requirements of the most advanced Bausano processes.

Certified Made in Italy gearboxes

The gearboxes of Bausano twin screw extruders are designed and manufactured entirely in Italy to guarantee maximum torque transmission and total reliability even at the highest operating pressures. The use of case hardened and tempered steel helical gears, optimised with involute profiles and tooth crowning, ensures quiet operation, long service life and high performance over time. This engineering enables Bausano to offer gearboxes that ensure operational continuity, minimal maintenance and maximum reliability for every industrial application.

E-ON Bausano Series

E-ON 53

E-ON 53 is designed to ensure precision and stability in PVC-U extrusion processes, thanks to a screw and barrel configuration optimised for additive dispersion and melt homogeneity. Control of rotation speed, torque and head pressure makes it possible to maintain product dimensional consistency and maximise output, reducing waste and quality fluctuations even on medium and small batches.

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E-ON 63

The E-ON 63 model integrates advanced thermoregulation systems and real time sensors for precise management of temperature and pressure along the entire extrusion line. Mixing efficiency, combined with the optimised screw profile, ensures colour uniformity and improved mechanical properties of PVC. Intelligent control of process parameters guarantees high productivity and operational continuity, even with recycled or highly filled compounds.

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E-ON 80

E-ON 80 stands out for its high output capacity and optimal management of process conditions, thanks to advanced torque distribution systems and digital interfaces for historical data collection and predictive diagnostics. The advanced screw geometry, combined with precise pressure and temperature regulation, enables the production of pipes and profiles with high dimensional stability, repeatable technical characteristics and consistent surface quality on large production volumes.