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MD Extruders Series for PVC regranulation

MD Twin Screw Extruders for PVC regranulation

MD Series for PVC Regranulation

Bausano designs and builds also plastic recycling extruder for PVC plastic material. Currently, PVC can be processed into a wide variety of short-life products, such as PVC packaging materials used in food or medical devices, and long-life products such as pipes, window frames, cable insulation, floors coverings and roofing sheet. As one of the most widely used polymers in the plastics industry, it also means that it is one of the most recycled.  Bausano’s MD Twin Screw Extruders are designed especially for PVC regranulation.

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MD twin screw extruders for PVC regranulation

PVC Plastic waste

Post-industrial Manufacturing waste

Post-industrial Manufacturing waste

Waste derived from manufacturing such as PVC pipe , UPVC window profile or anything manufactured from PVC. This waste has no potential further use, but with Bausano recycling technology it is possible to give a second life to any PVC post-industrial scrap.

Mixed Plastics

Mixed Plastics

Over the last few years Bausano has developed several in-house processes to meet the ever-growing demand to tackle mixed plastic waste.  We can now offer a service that can fully recycle some types of mixed plastics Waste.

Recycled Plastic Regrind

Recycled Plastic Regrind

These materials can be fundemental to the success of a company, due to their high quality and lower cost than prime virgin materials.

We are experts in designing and producing of recycling extrusion line for all PVC materials. Our MD Twin-screw extruders Series is designed to process any kind of PVC scrap efficiently and economically. Thanks to its maximum flexibility it can work with different type of PVC scraps, meeting the highest technical standards. All our MD series extruders have different lengths and drive motors to assure a proper plasticizing and output. This means that MD Twin screw extruders for PVC regranulation are suitable for any kind of PVC scrap, from Both rigid PVC and Flexible PVC, such as:
 

  • Recycled PVC pipe and profile
  • PVC from Window Profile
  • PVC head waste and lump from the manufacturing of PVC profiles
  • PVC injection grade products
  • PVC sheet
  • PVC flexible materials
  • PVC from medical grade materials
  • PVC cable waste
  • Cellular or foam filled PVC products
 

We offer our Twin-Screw extruders especially designed for regranulation of PVC.

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Features

  • MULTIDRIVE patent gearbox
  • Different screw geometries for customer’s special recycling needs
  • AC motors for low energy consumption
  • Digital Extruder Control 4.0, for controlling and analyzing parameters, especially energy consumption
 

We have several important special features in plastic Recycling extruder, like the screw design and degassing systems. Screws used for PVC compounds should have a proper length/diameter (L/D) ratio depending on the specific plastic recipe and are composed of feeding, compression, and metering zones. Moreover, the liquid-ring pump installed on the base allows for the degassing of the partially jellified product. Naturally also screen changers are needed and granulation heads to re-granulate the PVC scraps and produce a new high quality raw material, in the form of granules/pellets.

Your Regranulation Extrusion line

Granulation Die-Head

Granulation Die-Head

Dies have a particular design to maximize flow and avoid any “dead spots” where material can stagnate and burn Screen changer the melted material coming from the extruder flows to an inner channel crossed by a plate with appropriate filtering capacity

Degassing system

Degassing system

To remove residual moisture, air, monomers, oligomers, solvents, reaction products, decomposed materials and purify plastics.

Cutting System

Cutting System

Various cutter system available from frontal air to lateral air cutters

Cooling System

Cooling System

To cool down the granules after extrusion.

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