Profile downstream

Bausano designs and manufactures complete lines for the extrusion of technical and window profiles, ensuring maximum geometric precision, energy efficiency and production flexibility. Each line is configured according to the material characteristics, profile geometry and required performance.
 From die head design to final cutting, Bausano ensures integration, reliability and Made in Italy quality, working with specialised partners to provide high-performance downstream systems suitable for rigid PVC, foamed PVC, WPC, ABS, PC and other technical polymers.

Bausano profile dies are made of high-chromium stainless steel and developed in collaboration with specialised partners. Each head is designed according to the customer’s drawing or co-designed, with single- or multi-output configurations, to ensure maximum geometric precision and adaptability to different materials.
 The calibration tools, machined from stainless steel, include integrated cooling channels and polished surfaces to reduce friction. The internal vacuum system ensures optimal contact with the material, stabilising the shape and reducing surface defects.

Bausano calibration benches ensure efficient cooling and dimensional control during extrusion. The modular versions include stainless steel structures, polyamide guides, liquid ring pumps and closed-loop tanks for water recycling.
 The vacuum is regulated by inverters and filters, ensuring stability even on complex profiles. Useful lengths range from 3,500 to 8,700 mm, with up to 4 pumps of 9 kW, depending on the model. Each bench is designed for quick profile changeover, with motorised longitudinal movement and centralised parameter management.

Bausano haul-off units ensure continuous, mark-free traction, thanks to flat or shaped rubber belts or pads, with pneumatic and mechanical adjustment systems. The precision-welded frame reduces vibration, ensuring long service life and high stability.
 Independent planetary gear motors and inverters allow fine speed control, from 0.2 to over 27 m/min. Models vary in width from 100 to 1,200 mm and contact length from 500 to 2,500 mm, with speeds differentiated according to the processed profile.

Bausano cutting units are available in vertical or horizontal versions, selectable according to the type of profile. The milling cutting system ensures clean, burr-free results. Electronic feed control, encoder management and the carriage on hardened guides ensure precise and repeatable cuts.
 Vertical units, such as TAV/160, offer strokes up to 160 mm, while horizontal units, such as TAO/1200, reach up to 1,250 mm. Cutter power is 1.5 kW, with integrated 2.2 kW extraction. They are also ideal for co-extruded profiles and technical materials.