Medical downstream line

Bausano designs complete lines for the extrusion of medical tubing, sheets and bags, developed to meet the highest standards of the healthcare sector. Each component of the line – from the extrusion head to the downstream line – is configured according to the material, product geometry and customer specifications.
 Thanks to integration with measurement, dimensional control, cutting and winding systems, Bausano ensures traceability, repeatability and constant quality, even in high-speed production. The solutions are compatible with PVC, PE, PP, TPE, EVA and multilayer structures.

Bausano medical tubing heads are designed to ensure uniform material distribution and wall thickness control. Compatible with PVC, PE, PP, EVA and TPE, they are also available in multilayer versions. Optimised internal channels reduce degradation. Co-extrusion enables functional layers such as radiopaque stripes. Each head is designed to ensure constant quality and process repeatability.

Bausano calibration and cooling tanks stabilise tube geometry and control temperature from the earliest stages. Made of stainless steel, they operate in a closed water circuit. High-efficiency vacuum ensures homogeneous contact, while water distribution provides constant heat exchange, even at high speeds.

The Bausano haul-off and cutting system ensures stable advancement and precise cutting, even at high speed. The rubber belt haul-off features pneumatic adjustment and prevents deformation. The cutting system, managed by CNC, supports start/stop, sinusoidal rotation and up to 3,000 cuts/min, with automatic synchronisation and industrial PC control.

The Bausano measurement system monitors diameter, thickness, ovality and concentricity, also on multilayer tubes. It uses high-frequency laser and ultrasound technologies for precise, continuous measurements. The 15” panel displays real-time data and signals out-of-tolerance values, reducing waste and ensuring dimensional compliance.

Bausano automatic and semi-automatic winders ensure precise tube collection, even at high speeds. With continuous speed adjustment and automatic reel change, they reduce operator intervention. Correct alignment is maintained throughout the entire phase, preserving product cleanliness and integrity.

Bausano medical bag heads ensure dimensional stability and continuous high-speed production. The system integrates a film head, water cooling and a calender with cooled rollers. The process controls thickness and geometry, while reel winding can be customised. The line is optimised for strength and quality.

Bausano lines for extruded medical sheets produce continuous rolls from 80 to 420 mm in width and 0.1–0.65 mm in thickness. The dedicated head and precision calender ensure flatness and uniformity. The system can include side cutting, double-belt haul-off and automatic winding, for smooth or embossed sheets ready for welding.