Extrusion lines for compounds

Complete solutions for thermoplastic pellets and compounds

Complete extrusion lines for pellet and compound production

Bausano designs pelletizing extrusion lines for the production of thermoplastic pellets intended for downstream processes such as moulding, blow moulding, profile extrusion and film extrusion. Each system is configured to efficiently process virgin materials, industrial scrap or recycled material, ensuring product homogeneity and process continuity. The complete lines include feeding and dosing systems, single-screw or twin-screw extruders , counter-rotating and co-rotating, degassing units, self-cleaning filters, face-cut or strand die cutting heads, cooling tanks, drying systems and pellet separation units. The integration between the individual units enables precise control of temperature, pressure, flow rate and viscosity, which are essential for maintaining compound quality even with highly variable materials. The plant layout can be designed for continuous or batch production, including complex recipes or high-percentage fillers. Thanks to its experience in processing technical materials and developing compounding solutions, Bausano is a reliable reference for complete pellet and compound production lines, engineered to meet specific performance requirements and process parameters.

Materials processed and pellet types

Bausano pelletizing extrusion lines are designed to process a wide range of materials and produce compounds for different application sectors, from technical processing to the extrusion of commercial products. The plant configurations can manage standard materials, modified blends, plasticized or rigid PVC, polyolefins and filled compounds. The process is structured to maintain pellet quality at every stage: from plasticization to filtration, from cutting to cooling, through to final drying. Thanks to an integrated design approach, where every plant component is calibrated according to the materials and volumes to be processed, Bausano confirms its position as a leading manufacturer of complete extrusion lines for compounds, offering versatile, robust systems adaptable to different production contexts.
The main types of pellets that can be produced include:

Coloured or transparent pellets for injection moulding and blow moulding processes
Rigid pellets for the production of extruded profiles in unplasticized PVC (UPVC)
Compounds for co-extrusion of multilayer profiles or technical gaskets
Pellets for the subsequent production of flexible PVC medical materials
Pellets from recycled material for the regranulation of post-use PVC and polyolefins
Filled pellets for industrial applications in PP, PE, ABS or modified blends
Flexible pellets for plasticized PVC articles or soft compounds

Materials

Bausano compound extrusion lines enable the production of thermoplastic pellets for industrial, technical and medical applications. They can produce coloured or transparent pellets for injection and blow moulding, as well as rigid UPVC pellets for structural profiles with high mechanical performance. They can be configured for flexible compounds in plasticized PVC for gaskets, cables and technical items, as well as for multilayer or dual-hardness co-extruded products. Bausano also manufactures lines for TPU pellets, used in the automotive, medical and sports sectors. For heavy-duty applications, it is possible to produce filled pellets in PP, PE and ABS, with mineral or fibre reinforcements. The lines can also process WPC pellets for decking and outdoor profiles, as well as medical-grade pellets in PVC, EVA or special polyolefins, with purity and traceability requirements. In addition, the systems support the regranulation of recycled materials, such as rigid PVC or post-consumer polyolefins, with continuous control of quality and process stability.

Sectors

Injection moulding, for the production of technical items, structural components and aesthetic or functional parts across different sectors, from automotive to furniture.
Blow moulding, for containers, bottles, tanks and hollow components in PE, PP or plasticized PVC.
Profile extrusion, both rigid and flexible, in UPVC, ABS, TPU or modified compounds, for construction, industry or technical furniture.
Film and sheet production, using transparent or opaque materials for technical packaging, coatings and flexible solutions.
Medical product manufacturing, including tubes, bags and fittings, where material purity, traceability and stability are required.
Cable compound production, for gaskets, membranes or dual-hardness components, through co-extrusion or multi-material moulding.

Optimized solutions

Thanks to an integrated and modular plant system, Bausano pelletizing lines are designed to optimize process efficiency, ensure compound quality stability and reduce energy consumption, even when processing recycled materials or complex formulations:

EFFICIENT CUTTING – configurable cutting heads, face-cut or strand die systems, designed to adapt to different viscosities and flow rates while ensuring pellet dimensional uniformity.
CONTROLLED COOLING – water tanks, tunnels or calibrated water rings designed to maintain the optimal material temperature during the process.
CONSTANT PRODUCTIVITY – stable output up to 2,500 kg/h on standard formulations, with reliable continuity over extended shifts.
ENERGY EFFICIENCY – high-efficiency heating systems and digital control, reducing consumption by up to 30% compared with non-optimized technologies.

Technical consulting for complete pelletizing lines

Do you need technical consulting to design an extrusion line for pellets and compounds, optimized for product homogeneity, energy efficiency and hourly output? The Bausano team is available to analyze the materials to be processed and configure a complete plant solution, calibrated to your process requirements, pellet quality targets and production continuity.

REQUEST A CONSULTATION

A starting point to define the right solution together

By filling in the form below, it is possible to describe specific technical or production requirements. The technical team will carefully evaluate the request in order to propose the most suitable extrusion line or extruder.